Mashing, boiling or keg and bottle cleaning: The production of beer is an energy-intensive process and thus needs an efficient and reliable steam supply. In the brewery in the Czech Republic a steam boiler operated for over 30 years - as is the case in many breweries.
In order to increase the reliability of supply and to reduce the running costs factory decided to renew its existing energy system. With the new steam boiler from ZG not only the reliability increased thanks to numerous automation equipment, the steam boiler also saves around 47 m³ of natural gas per hour. Around 75 percent of these savings are realized by the recovery of waste heat from flue gas. In total, the brewery saves up to 16 percent on fuel costs with the new system.
The first flue gas heat exchanger, the economizer, is used for preheating the feed water. Thus, the need for fuel for heating up and evaporation of water in the boiler is reduced. In the downstream heat exchanger the flue gas is additionally condensing. Due to the low temperature of this waste heat it is used for preheating the brewing water.
Keyword: Industry steam boiler,Czech New Steam Boiler, Steam Boiler in Brewery, Steam Boiler Saves Energy
The shell boiler can provide 4,000 kilogram of steam per hour. The natural gas firing with modulating control ensures an elastic operating behaviour. The burner capacity can be adjusted continuously to the actually needed steam demand. It is thus possible to reduce the number of burner starts resulting in higher efficiency and prolonged lifetime of the boiler and burner. After down times the boiler can be started very gently from the cold state by using the intelligent automatic function SUC (start-up control).
The boiler control BCO provides easy access to important operating data like fuel consumption, boiler and burner operating hours or the number of burner switches. Further optimization possibilities can be derived from this data. Furthermore, the BCO automatically controls desalination and blow-down. In comparison to a manual operation the demand-controlled process saves energy and water. In addition, the water service module from ZG provides the boiler with deaerated feed water. This protects the system from corrosion and ensures a continuous high steam quality.
The perfectly matched components from ZG provide a reliable system and allowed a quick and smooth installation. The director is pleased about the good result and the cooperation with ZG: "With the new system we have managed to reduce our energy costs significantly and thanks to the high degree of automation we can now completely focus on beer brewing. Both the quality as well as the local service from ZG in the Czech Republic have convinced us."
Packaging Detail:Wooden box package of Czech New Steam Boiler in Brewery Saves Energy
Delivery Detail:20-40 days after payment
We have over 70 years' experience of industrial steam boiler and autoclave, and we have a professional installation and after-sales staff for products.Take advantage of the most economical way to improve efficiency and operating flexibility, Get substantial savings on your fuel costs,Reduce all emissions for each K/W of electricity generated, including CO2.
Our industrial steam boiler manufactured strictly according to national and international standard. our products have approved ASME, IBR, ISO9001-2008, etc
All our company's products are 100% factory inspected to ensure the high quality.
We provide one year quality warranty service, please rest assured purchase.
ZG service ensures that this will not happen. During installation of industrial steam boiler, 1-2 experienced engineering and technical personnel will be sent for the site representative for technical tests and installation instructions free of charge; processing the various problems arising in the course timely while installing.
Number of Employees:above 1500 People
Our products:industrial horizontal steam boiler and hot water boiler(biomass boiler, gas boiler, oil boiler, coal boiler, etc), CFB boiler, power plant boiler, waste heating recovery boiler, Pressure Vessel(AAC autoclave, Curing tank,etc )
Factory Size (Sq.meters):400,000 square meters
Factory Location:Factory 1: Zhengzhou,,Henan, China. Factory 2: Xingyang,Henan,China
Number of R&D Staff:376 people
Total Annual Sales Volume:US$100 Million
Main Market:South America(Colombia, Venezuela, Guyana, Suriname, Ecuador, Peru, Brazil, Bolivia, Chile, Paraguay, Uruguay, Argentina and French Guiana), North America(Bahamas, Canada, Costa Rica, Cuba, El Salvador, Guatemala, Honduras, Haiti, Jamaica, Mexico, Nicaragua, Panama), Eastern Asia(Mongolia / Russia / North Korea / South Korea / Japan), Oceania(Australia, New Zealand, Fiji), Mid East(Bahrain, Egypt, Iran, Iraq, Israel, Jordan, Kuwait, Lebanon, Oman, Qatar, Saudi Arabia, Syria, UAE and Yemen, Palestine, Algeria, Libya, Morocco, Tunisia and Sudan, Mauritania and Somalia), Africa(Egypt, Sudan, Libya, Tunisia, Algeria, Morocco, Ethiopia, Somalia, Kenya, Tanzania, Sierra Leone, Liberia, Cote d'Ivoire, Ghana, Togo, Niger, Nigeria, Cameroon, Gabon, Congo (Brazzaville), Zambia, Zimbabwe, Angola, Mozambique, Botswana, Namibia, South Africa), South Asia(Nepal, Bhutan, India, Pakistan, Bangladesh, Sri Lanka, Maldives) Southeast Asia(Vietnam, Laos, Cambodia, Thailand, Myanmar, Malaysia, Singapore, Indonesia, Brunei, the Philippines, East Timor) Domestic Market(China)
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